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The Round Billet Caster from LIWEI is an advanced solution designed to produce high-quality round billets directly from molten steel. This system is particularly beneficial for seamless pipe manufacturers, eliminating the need to re-roll square billets and significantly reducing production costs. With over 30 years of experience in continuous casting machine development, LIWEI delivers a caster that meets stringent surface and internal quality standards. The equipment supports casting diameters from Φ80 to Φ300 mm and up to Φ1200 mm for large-format billet applications.
The round billet caster is engineered for process flexibility, offering multiple vibration drive options including servo motor, hydraulic, and mechanical eccentric systems. It also supports different damping methods such as leaf springs and airbag buffers. This allows the caster to adapt to various steel grades, casting conditions, and production goals.
Advanced automation ensures full control over liquid level, lubrication, and cold water circulation. The system includes electromagnetic stirring in the mold and an automatic back-flushing filter for efficient cooling. These technologies enhance billet quality while reducing manual intervention and system wear.
Critical mechanical components such as the withdrawal roller, bearing seat, and reducer are all water-cooled internally. Combined with stainless steel heat shielding, these features significantly extend the life of the equipment and maintain stability during continuous operation.
| Parameter | Value |
|---|---|
| Casting Diameter Range | Φ80–Φ300 mm (standard), up to Φ1200 mm (large size) |
| Vibration Drive Options | Servo, Hydraulic, Mechanical |
| Mold Features | Electromagnetic Stirring, Auto Liquid Level Control |
| Cooling System | Auto Back-Flushing Filter, Internal Water Cooling |
| Automation System | Computer + HMI Monitoring System |
By casting round billets directly, this system eliminates the extra rolling step, enabling faster production flow and reducing material and energy consumption—especially suitable for seamless pipe manufacturing.
LIWEI offers a modular design that allows users to configure the caster according to specific steel types, diameter ranges, and space limitations, ensuring maximum efficiency and investment value.
With thousands of successful applications worldwide, our round billet casters are known for their operational reliability, superior billet quality, and long-term performance in high-output steel plants.
Perfect for pipe mills requiring consistently round, high-purity billets to improve threading performance and reduce machining efforts.
Ideal for producing tool steel, bearing steel, and high-alloy grades where internal quality and dimensional precision are critical.
With more than 30 years of experience, LIWEI specializes in turnkey continuous casting solutions tailored to global steel producers. From technical design and manufacturing to commissioning and support, our round billet casters offer reliability, flexibility, and consistent high performance across demanding applications.
The Round Billet Caster from LIWEI is an advanced solution designed to produce high-quality round billets directly from molten steel. This system is particularly beneficial for seamless pipe manufacturers, eliminating the need to re-roll square billets and significantly reducing production costs. With over 30 years of experience in continuous casting machine development, LIWEI delivers a caster that meets stringent surface and internal quality standards. The equipment supports casting diameters from Φ80 to Φ300 mm and up to Φ1200 mm for large-format billet applications.
The round billet caster is engineered for process flexibility, offering multiple vibration drive options including servo motor, hydraulic, and mechanical eccentric systems. It also supports different damping methods such as leaf springs and airbag buffers. This allows the caster to adapt to various steel grades, casting conditions, and production goals.
Advanced automation ensures full control over liquid level, lubrication, and cold water circulation. The system includes electromagnetic stirring in the mold and an automatic back-flushing filter for efficient cooling. These technologies enhance billet quality while reducing manual intervention and system wear.
Critical mechanical components such as the withdrawal roller, bearing seat, and reducer are all water-cooled internally. Combined with stainless steel heat shielding, these features significantly extend the life of the equipment and maintain stability during continuous operation.
| Parameter | Value |
|---|---|
| Casting Diameter Range | Φ80–Φ300 mm (standard), up to Φ1200 mm (large size) |
| Vibration Drive Options | Servo, Hydraulic, Mechanical |
| Mold Features | Electromagnetic Stirring, Auto Liquid Level Control |
| Cooling System | Auto Back-Flushing Filter, Internal Water Cooling |
| Automation System | Computer + HMI Monitoring System |
By casting round billets directly, this system eliminates the extra rolling step, enabling faster production flow and reducing material and energy consumption—especially suitable for seamless pipe manufacturing.
LIWEI offers a modular design that allows users to configure the caster according to specific steel types, diameter ranges, and space limitations, ensuring maximum efficiency and investment value.
With thousands of successful applications worldwide, our round billet casters are known for their operational reliability, superior billet quality, and long-term performance in high-output steel plants.
Perfect for pipe mills requiring consistently round, high-purity billets to improve threading performance and reduce machining efforts.
Ideal for producing tool steel, bearing steel, and high-alloy grades where internal quality and dimensional precision are critical.
With more than 30 years of experience, LIWEI specializes in turnkey continuous casting solutions tailored to global steel producers. From technical design and manufacturing to commissioning and support, our round billet casters offer reliability, flexibility, and consistent high performance across demanding applications.
